TIDAL COAT MARITIME COATING SERVICES

Marine environments present some of the most aggressive corrosion challenges in any industrial setting. Constant exposure to saltwater, humidity, temperature fluctuations, and ultraviolet radiation accelerates material degradation and significantly shortens the service life of unprotected components. Automatic Coating Limited (ACL) has developed advanced maritime coating solutions specifically engineered to combat these conditions. Through patented processes and decades of real-world performance, ACL’s Tidal Coat maritime services deliver long-term corrosion protection for naval and commercial marine applications.

 

Maritime coatings

Addressing Corrosion in Marine Environments

Saltwater corrosion is particularly destructive due to its ability to penetrate seams, welds, and crevices where moisture becomes trapped. Traditional coating methods often fail in these areas, leading to crevice corrosion, under-film degradation, and premature component failure. In marine vessels, these failures result in increased maintenance costs, reduced operational readiness, and extended downtime.

ACL approached this challenge by developing coating systems that do more than cover exposed surfaces—they encapsulate entire components, eliminating vulnerable entry points for corrosion.

The Tidal Coat Fusion-Bonded Multilayer System

The foundation of ACL’s maritime services is the patented Tidal Coat fusion-bonded multilayer coating system. This process utilizes controlled immersion techniques that allow coating materials to fully envelop components, including internal cavities and complex geometries that are inaccessible using conventional spray methods.

By creating a continuous, uniform barrier, the Tidal Coat system effectively eliminates crevice corrosion and dramatically extends component service life. In many applications, components treated with Tidal Coat have demonstrated lifespans several times longer than those protected by traditional coatings.

Proven Performance in Naval Applications

ACL’s Tidal Coat system has been deployed extensively within naval fleets, particularly with the United States Navy and Canadian Navy. Over more than a decade of service, the system has proven its durability in real-world maritime conditions.

Air intake and uptake louvers, which are historically prone to severe corrosion, have shown dramatic improvements when treated with Tidal Coat. In documented applications, the lifespan of these components has been extended by up to four times compared to conventional coatings. This performance improvement has translated into substantial maintenance cost savings and improved fleet availability.

Applications Supported by Tidal Coat Maritime Services

ACL’s maritime coating services support a wide range of shipboard and marine components, including:

Air Intake and Uptake Louvers

Fusion-bonded encapsulation prevents moisture ingress and eliminates crevice corrosion in louver assemblies.

Water-Tight Doors

Specialized coating systems protect door frames and channel seals, reducing corrosion in high-risk areas exposed to constant moisture.

Sonar Transducer Tubes and Staves

Proprietary coatings protect sensitive underwater components that operate continuously in seawater.

Commercial Vessel Components

Field and shop-applied coatings support corrosion control for commercial shipping fleets and offshore assets.

Transducer Tubes

Extended Service Life and Cost Savings

One of the most compelling advantages of the Tidal Coat system is its impact on lifecycle cost. By significantly extending the service life of coated components, maintenance intervals are lengthened and replacement costs are reduced.

In naval applications, this has resulted in estimated savings of approximately one million dollars per ship over the lifecycle of coated components. Reduced maintenance demands also improve vessel availability and operational efficiency.

Durability, Warranty, and Repairability

ACL offers a five-year limited warranty on Tidal Coat maritime applications, reflecting confidence in long-term performance. In many real-world applications, coating lifecycles ranging from nine to fifteen years have been documented.

When maintenance is required, ACL provides user-friendly repair kits that allow for efficient touch-ups without extensive downtime. These repair systems ensure continued protection while minimizing operational disruption.

Environmental and Operational Benefits

Tidal Coat coatings are designed to resist ultraviolet exposure and environmental degradation, maintaining performance in harsh conditions. The long service life of coated components also contributes to environmental sustainability by reducing the frequency of recoating, material consumption, and waste generation.

A Trusted Partner for Marine Corrosion Control

Automatic Coating Limited’s Tidal Coat maritime services provide a proven solution for corrosion challenges in marine environments. Through advanced technology, real-world validation, and a focus on long-term value, ACL delivers coating systems that protect critical marine assets, reduce maintenance costs, and support reliable operations.

Tidal coat corrosion coating